China Home Appliance Equipment Mold Suppliers - OEM/ODM Molding Services from a Leading Factory
Technical Specifications
| Parameter | Specification |
|---|---|
| Product Application | Home appliance equipment components and housings |
| Mold Type | Single-cavity / multi-cavity injection mold |
| Mold Size | Up to 3,200 × 1,800 × 1,600mm |
| Mold Steel | S136, 718H, P20 (per requirement) |
| Cavity Layout | Single-cavity to multi-cavity |
| Surface Finish | High-quality appliance finish |
| Expected Mold Life | 100,000 – 1,000,000+ shots |
| Tolerance | ±0.01mm |
| Gate System | Hot runner, submarine gate, side gate |
| Injection Equipment | 150+ machines, 45T–1600T |
| Quality Documentation | FAI report, CMM report, material certificate |
Technical Process
Step 1: Inquiry & Drawing Review
Customer submits 2D/3D product drawings. Jinlong reviews design and provides a quotation within 3 business days.
Step 2: DFM Analysis
Jinlong conducts a complimentary DFM analysis — reviewing structural design, wall thickness, gate location, and cooling system layout. Feedback delivered within 48 hours.
Step 3: Mold Design & Approval
Mold designs developed using SolidWorks, Pro/ENGINEER, UG, CATIA, and validated with Moldflow simulation. Designs submitted for approval.
Step 4: Precision Manufacturing
Molds manufactured with high-speed CNC (up to 42,000 RPM), Charmilles EDM, and precision wire-cut. Weekly progress updates provided.
Step 5: Assembly & T1 Trial
Mold assembled and trials conducted on Jinlong's own injection machines. Samples inspected on CMM with complete FAI documentation.
Step 6: Final Acceptance & Delivery
Upon approval, mold is accepted and shipped with full documentation package.
Step 7: After-Sales Support
Mold repair, spare parts, and engineering changes supported throughout mold life.
Customization Capabilities
| Category | Options |
|---|---|
| Mold Steel | S136, 718H, P20, SKD11 |
| Cavity Layout | Single-cavity, multi-cavity, family molds |
| Surface Finish | High-quality appliance finish, textured, custom |
| Gate System | Hot runner, submarine gate, side gate |
| Cooling | Standard, high-efficiency cooling channels |
| Materials | ABS, PC, PP, PA66, PC/ABS, engineering plastics |
| Size Range | Up to 3,200 × 1,800 × 1,600mm |
Quality Assurance
ISO Certification
ISO 9001:2016 certified
Dimensional Inspection
CMM dimensional inspection with traceable records
FAI Support
FAI report included with every mold
Traceability
Material certificates for all mold steels
Frequently Asked Questions
What types of mold steel do you offer for home appliance components?
We offer premium mold steel options including S136, 718H, P20, and SKD11, selected based on your production volume and surface finish requirements.
What is the expected lifespan of your injection molds?
Depending on the mold steel and layout selected, our molds are engineered to deliver a lifespan ranging from 100,000 to over 1,000,000 shots.
Do you perform DFM analysis before starting mold design?
Yes, we provide a complimentary, comprehensive DFM (Design for Manufacturability) analysis within 48 hours to optimize structural design, gate locations, and cooling layouts.
What quality documentation do you provide upon delivery?
Every mold delivery includes complete quality assurance documentation: FAI (First Article Inspection) reports, CMM dimensional inspection reports, and official material certificates.
What is your maximum mold manufacturing size capability?
We can design and manufacture large-scale home appliance injection molds with dimensions up to 3,200 × 1,800 × 1,600mm.
What injection molding machinery do you utilize for trials?
We utilize our in-house facility equipped with over 150 injection molding machines, ranging in clamping force from 45T to 1600T, to support T1 trials and production.