China Suppliers for Medical-Grade Precision Molding - High-Quality Injection Mold Factory
Technical Specifications
| Parameter | Specification |
|---|---|
| Product Application | Medical device components, diagnostic equipment |
| Mold Type | Precision injection mold |
| Mold Size | Up to 3,200 × 1,800 × 1,600mm |
| Mold Steel | S136, 718H, P20 (per requirement) |
| Dimensional Tolerance | ±0.01mm |
| Surface Finish | Medical-grade precision finish |
| Expected Mold Life | 100,000 – 1,000,000+ shots |
| Injection Equipment | 150+ machines, 45T–1600T |
| Quality Documentation | FAI report, CMM report, material certificate |
| Design Software | SolidWorks, Pro/ENGINEER, UG, CATIA, Moldflow |
Technical Process
Step 1
Inquiry & Medical Requirements Review
Customer submits medical component drawings with precision and material specifications. Jinlong's team evaluates dimensional requirements, material compatibility for medical-grade plastics, and cleanroom production requirements before providing a quotation within 3 business days.
Step 2
Medical-Grade DFM Analysis
Jinlong conducts a medical-focused DFM analysis — reviewing precision dimensional requirements, wall thickness control for thin-wall sections, material flow characteristics for medical-grade engineering plastics, and ejection strategy for precision components. Emphasis on sink mark prevention and dimensional stability.
Step 3
Precision Mold Design for Medical Applications
Mold designs developed using SolidWorks, Pro/ENGINEER, UG, or CATIA with medical-grade precision standards. Special attention to cavity insert flatness for dimensional consistency, polish requirements for medical surfaces, and ejection system design for precision components. Designs submitted for customer approval.
Step 4
Precision Machining with Quality Verification
Molds manufactured using high-speed CNC (up to 42,000 RPM) for precision cavity surfaces, Charmilles EDM for intricate medical component features, and slow-speed wire-cut for core/cavity inserts. Each machined component undergoes in-process dimensional verification before assembly.
Step 5
Cleanroom-Configured Trial & Inspection
Mold assembled and trials conducted in Jinlong's dedicated production areas configured for cleanroom-compatible medical molding. Samples inspected on CMM and vision measuring system with full dimensional documentation. Material certificates and process parameters documented for medical compliance.
Step 6
Medical Documentation & Approval
Complete documentation package prepared including FAI report with CMM measurement data, material certificates for mold steels and production materials, process parameter sheets, and dimensional traceability records. Samples and documentation submitted for customer approval.
Step 7
Medical After-Sales Support
Ongoing support for precision maintenance, cavity insert replacements, and engineering modifications throughout the mold's service life in medical production applications.
Customization Capabilities
| Category | Options |
|---|---|
| Mold Steel | S136, 718H, P20, SKD11 |
| Dimensional Tolerance | ±0.01mm standard |
| Surface Finish | Medical-grade polish, precision texture |
| Cavity Layout | Single-cavity, multi-cavity |
| Materials | PC, PP, PA66, medical-grade engineering plastics |
| Gate System | Hot runner, pinpoint gate, submarine gate |
| Quality Documentation | FAI, CMM reports, material certificates, traceability records |
| Size Range | Up to 3,200 × 1,800 × 1,600mm |
Quality Assurance
- ISO 9001:2016 certified quality management system
- CMM (Coordinate Measuring Machine) inspection with traceable measurement records
- Vision measuring system for surface and profile inspection
- FAI report included with every mold
- Material certificates for all mold steels and production materials
Frequently Asked Questions
What dimensional tolerances can you achieve for precision medical molds?
We achieve a strict dimensional tolerance of ±0.01mm for our precision injection molds.
What types of mold steel are available for selection?
Depending on your specific application requirements, we offer high-quality mold steels including S136, 718H, P20, and SKD11.
What design software programs are supported in your development process?
Our engineering team develops designs using industry-standard software including SolidWorks, Pro/ENGINEER, UG, CATIA, and Moldflow.
How is quality verification handled during production?
We maintain an ISO 9001:2016 certified system, using Coordinate Measuring Machines (CMM) and vision measuring systems for surface and profile inspections. Every mold includes an FAI report and complete material certificates.
What injection equipment capabilities does the facility have?
Our facility features over 150 machines with clamping forces ranging from 45T to 1600T, allowing us to accommodate a wide variety of medical component sizes.
What is the expected life of the medical molds you manufacture?
Depending on the materials and specifications chosen, the expected mold life ranges from 100,000 to over 1,000,000+ shots.